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Port Elizabeth: Toolmaker

Port Elizabeth: Toolmaker

Posted on 2025-07-18 00:00:00

Employer Unspecified
Category Engineering
Location Nelson Mandela Bay  / Port Elizabeth

Job Summary

Key Responsibilities: Toolmaking Duties Manufacture new tooling and spares to support production timelines and customer requirements. Take ownership of specific, less complex tooling projects with minimal supervision. Support tooling for new projects from commissioning through to production. Participate in tooling buy-offs and production trials. Stay up to date with industry trends and contribute ideas for tooling improvement and best practices. Maintain accurate records related to tooling and update the Tool Room database accordingly. Maintenance and Production Support Conduct routine servicing and repairs on production tooling, jigs, moulds, and fixtures. Respond promptly to breakdowns and carry out preventative maintenance. Perform root cause analysis and implement engineering-level changes as required. Verify the functionality of tools, including electrical and hydraulic/pneumatic systems, before returning them to production. Attend relevant meetings and support colleagues and apprentices through training and mentorship. Quality Assurance Ensure that all work meets quality standards and supports company objectives. Participate in improvement initiatives and special projects as needed. Adhere to 5S methodology to maintain a clean and efficient work environment. Track project progress and report on outcomes as required. Reporting and Administration Identify and escalate potential safety issues or equipment damage. Report root causes of equipment failures, lost production time, and any incidents to management. Keep documentation and work records up to date. Compliance and Safety Operate within company procedures and controls to ensure safety and regulatory compliance. Conduct risk assessments and report any identified risks. Promote adherence to environmental and safety procedures, including proper use of personal protective equipment. Ensure a safe working environment aligned with health, safety, and quality standards. Customer Service Foster strong working relationships with team members and internal customers. Identify and resolve issues proactively while demonstrating integrity and professionalism. Cost Control Support the efficient use of financial and material resources. Help control costs and ensure that any budgetary deviations are reported to the line manager. Understand and work within basic cost and budget measures related to tooling. Requirements: Minimum Qualifications Matric (NQF Level 4) Trade Test: Toolmaker (NQF Level 5) Experience Minimum of 3 years experience in technical maintenance and toolmaking within a manufacturing environment At least 3 years’ experience using tool-room machinery (e.g., lathes, mills) Preferred Experience Experience with CNC machinery Skills and Competencies: Technical Skills Basic proficiency in MS Office Familiarity with SAP or similar ERP systems Knowledge of standard maintenance practices, SOPs, and safety principles Behavioral Competencies Strong problem-solving and analytical skills Proactive and action-oriented mindset Flexibility and adaptability Good planning and organizational abilities Strong communication skills (both written and verbal) Customer-focused approach Resilient under pressure

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Port Elizabeth: Toolmaker

Port Elizabeth: Toolmaker

Posted on 2025-07-03 00:00:00

Employer Unspecified
Category Engineering
Location Nelson Mandela Bay  / Port Elizabeth

Job Summary

Job Description: Routine servicing and regrinding of tools Repair and maintenance of press tools / die repairs Attend breakdowns, identify faults and problem solve at the press with minimal downtime to aid production Plan repair work, report on breakdown root causes, equipment faults and concerns to management Identify and escalate any activity that has the potential to cause harm or damage Operate Forklift truck and lifting equipment In new tooling support new tooling and ancillary spares to support production activity and customer deadlines – assist in tooling buyoffs and trials Ensure adherence to Quality Management system requirements participate in carrying out FMEA/related activities; carry out and document engineering level changes to tools and modifications Test tools (electrical and hydraulic/pneumatic operation) before returning to production document Understand and operate within budget/cost measures for tooling Active involvement in continuous improvement activities Active involvement in safety eg. ensure risk assessments are available, read and understood for each activity undertaken & promote environmental issues ensure all company procedures re environment are understood and followed. Ensure safe working environment exists for self and colleagues compliance to all legislation & procedures Lead and train/support technicians or trainees in own work group Job Requirements: Trade-tested and experienced Toolmakers (new projects and tool maintenance/repair) is essential Previous industry / product related experience preferential Valid forklift and crane licenses highly advantageous Essential is the applicants understanding of manufacturing techniques & 5S processes; principles of continuous improvement, fundamental financial/cost concepts Experience in project management/project team participation inclusive of working to tight production/project targets, is essential to this position

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KPI’s Compile and submit the required Die Maintenance change-over schedule based on shot count performance, recorded at each Dimo to the Foundry Manager daily, and schedule replacement moulds as per policy. Complete Trial Proposal or Engineering Change Request documentation illustrating the required changes. Record equipment breakdowns by completing a Maintenance Job Card and submitting this to the Maintenance Artisan. Communicate in writing the service and spray up mould requirements, ensuring the necessary moulds are ready as per cast plan. Maintain Foundry tooling at the required quality level. Assist with basic Machine maintenance and/or problem solving as and when required to assist or provide input. Provide and maintain the foundry with tooling to achieve the production plan. Manufacture all cooling pipes and Modifications on tooling at the required quality level. Strictly adhere to the Health, safety and Environmental (HSE) policy of the Company. WORK EXPERIENCE: Minimum 5 years experience in Die Maintenance / Tooling. Thorough knowledge of Tooling in Production Environment. TIG Welding experience. Knowledge of Quality Specifications. Thorough knowledge and understanding of entire Foundry processes. Minimum 3 years experience in turning and milling. OTHER REQUIREMENTS Excellent attendance record and Impeccable disciplinary record. Ability to read and interpret engineering drawings. Computer literacy Excel and Word. Must be able to work in heat conditions and be physically able to do the job. Good decision making and problem-solving skills and ability to work under pressure. Good Communication Skills with Strong Problem-Solving Skills.

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