Western Cape: Stress Engineer posted by Recruitpro Solutions

• Analyse load paths to ensure structurally efficient and reliable designs of primary and secondary aircraft structures
• Perform stress analysis and component sizing using both hand calculations and FEM tools
• Conduct vibration analysis to identify resonance and mitigate risks of structural failure

Material Analysis & Selection

• Evaluate aerospace materials (metals and composites) against design requirements
• Assess the effect of loading conditions on material performance
• Research emerging technologies and propose innovative solutions for improved material application

Test & Validation

• Support senior engineers in defining structural test requirements (static, vibration, and material property evaluations)
• Validate analytical models against test data, refining models as required

Design Support

• Collaborate with design engineers to optimise structural performance and reduce weight while ensuring safety margins
• Review CAD designs, recommending modifications for manufacturability and stress considerations

Documentation & Reporting

• Prepare detailed stress reports and technical presentations for senior engineers and stakeholders
• Document assumptions, calculations, and methodologies clearly and accurately

Compliance & Standards

• Ensure structural designs comply with relevant aerospace standards, military specifications, and regulatory requirements
• Maintain up-to-date knowledge of applicable aerospace and defence certification processes

Problem-Solving & Innovation

• Identify and resolve complex structural and material challenges
• Implement design improvements informed by testing, field performance, and lessons learned
• Research and integrate new materials, tools, and design approaches to enhance performance and reduce cost

Desired Experience and Qualifications

• Bachelor’s degree in Mechanical or Aeronautical Engineering (required)
• Minimum of 3 years’ experience in stress or structural engineering within aerospace or a related field
• Proficiency with Microsoft Office Suite and commercial FEM/FEA tools
• Strong knowledge of load paths, structural behaviour, and aerospace materials under varied conditions
• Familiarity with aerospace certification processes

Soft Skills:

• Excellent analytical and problem-solving skills
• Strong attention to detail and accuracy in work
• Effective communication and teamwork abilities
• Proactive mindset with a commitment to continuous improvement and innovation