Durban: Junior Robot Technician

Job Responsibilities: Fault Finding and Process Setup: Program and optimize robotic welding sequences for quality and efficiency. Set and adjust welding parameters (speed, current, voltage) to ensure consistent weld penetration and strength. Conduct fault-finding on welding process issues (e.g., weld spatter, heat-affected zones, cracking). Coordinate welding trials and document findings for process validation. Setup and conduct jig adjustments. Resolution of minor breakdowns. Process Monitoring and Daily Operational Support: Complete and analyse daily process check sheets (Poka-yoke validation, jig checks, critical parameter verification). Monitor key process parameters and intervene when deviations occur. Support production in resolving technical process issues in real time. Perform routine confirmation audits for process adherence and compliance with work instructions. Continuous Improvement and Problem Solving: Analyse production data to identify trends, inefficiencies, or defects. Apply problem-solving tools (A3, 5 Whys, Fishbone) to root cause process issues. Use statistical processes such as SPC to monitor process stability and performance. Implement improvement actions using lean manufacturing principles (5S, Kaizen, TQM). Justify changes with statistical and financial analysis where required. Documentation and Standardization: Maintain and update Process Instructions (PI), Work Instructions (PWI), PFMEAs, Control Plans, and Process Check Sheets. Document and archive all robot program changes on the internal document management system for approval with version control and change rationale. Support the development and deployment of standard work procedures. Feed process change updates into PFMEA and related quality systems. Follow internal change management systems when implementing a change. Training, Auditing, and Operator Support: Conduct line-side training for robot operators and shift leaders on process changes and standard work. Verify operator compliance to process standards during shift audits. Act as a process mentor for junior technicians, interns, etc. Projects: Support with integration of new projects into the business. Create and manage timing plans. Follow strict adherence to customer and internal milestones. Job Requirements: N6 / National Diploma / B-Tech in Mechanical, Electrical, or Mechatronic Engineering. 2 years hands-on experience in a manufacturing environment involving robotic welding. Proficiency in robotic programming (e.g., Yaskawa & Fanuc preferable) Strong understanding of welding process fundamentals and troubleshooting. Familiarity with quality systems such as IATF 16949, Control Plans, and PFMEAs. Ability to read and interpret engineering drawings and weld symbols. Intermediate to advanced computer skills (MS Office, CAD software) Experience with continuous improvement tools (5S, A3, Kaizen, Lean). PLC programming and fault finding would be advantageous.