Job Description
- Qualified Miller – trade tested in maize and/or wheat milling technologies
- Minimum 3 years milling experience in a high-capacity plant (+ 30 tons/hour)
- Fumigation and Grading certification
- Advanced milling qualifications will be advantageous
- City and Guilds /NABIM qualifications will be advantageous .
Role and responsibilities:
Operational Tasks Roller Mills:
- Ensure break releases on Wheat Mills are carried out on a weekly basis as per instruction.
- Ensure all scrapers and roll brushes are checked per shift and changed if necessary.
- Ensure roll hopper exhausts are fully operational per shift.
- Ensure a balanced and consistent feed rate is maintained throughout the milling process.
Plansifter:
- Ensure all sifter maintenance is carried out as per requirements and schedules
- Ensure any burst covers are replaced on shift
- Ensure all inlet/outlet sleeves on sifter and purifiers are intact
- Ensure screens of all turbo sieves on Germ system is intact, clean and machine inside cleaned out regularly
Purifiers:
- Ensure all purifier brushes are fully operational and in good condition at all times Air tunnel on top of machines are clean and purifiers set.
- Ensure covers are taut and not blinded at all times
- Ensure correct separation on all concentrators and maize mill aspirators
Aspiration and Exhausts:
- Ensure manometer reading on all filters is on acceptable levels
- Ensure pneumatic hammer and pulsing unit on filter is working at all times
- Ensure heater banks always run at the correct temperature parameters.
- General Routine checks on efficient running of milling machines determined by the Head Miller
- Ensure correct flour stocks are available in the correct location as required by the production plan.
- Correct and effective setting and balancing of Milling machines including equipment in the screensroom.
Quality:
- Ensure that all final products are always maintained within internal specifications.
- Ensure gristing models are accurately monitored and that WIP levels are always maintained as determined by the Head Miller.
- Efficient cleaning and preparation of WIP materials.
- Ensure all finished products are tested, recorded, and actioned if required in the prescribed periods.
- Ensure reduction in waste on all milling plants.
Plant Performance:
- Maintain and achieve prescribed extraction rates on the respective milling plants.
- Maintain an OEE rating of 95% minimum on all milling plants.
- Accurate recording and reporting of production logs
- Reconciliation of the mass balance detail on each milling plant.
- Manage and maintain evaporative loss of each milling plant within the prescribed parameters.
- Proactively identify potential loss time incidents and appropriately action the corrective work required.
Risk and Safety:
- Compliance to all set safety policies and procedures
- Adherence to respective safety working practices of the plant.
- Drive the safety culture through practice and participate in hazard risk assessments.
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