Johannesburg: Senior Geared Motor Assembler posted by Assign Services (Pty) Ltd

Job Summary

Duties and

• Assembly of C, A & F units from sub-assemblies and related components, size 70 -90
• Assembly of Transmittal units from assemblies and related components, size 3 00 to 3 21
• Assembly of combined Transmittal C, A, F, worm drive units & HDO_HDP
• Assembly of HDO and HDP gearboxes
• Assembly and set up input torque protection devices
• Final fitment of ancillary items
• Assembly with stock takes when required
• Maintaining the correct level of gearbox shim stock

ASSEMBLY & PRODUCTION

• Execution of the production plan in terms of priorities and capacity
• Liaising with supervisor, supply chain and logistics department regarding missing components and anticipated incoming shipments
• Control of breakdowns in order to optimize service levels and minimize disruption
• Execution of CSIs (Customer Specific Instructions) as per the internal works order
• Highlight any deviations or risk as soon as identified
• Tap threads
• Assemble and align pulleys
• Measure and set tension on v-belts
• Fit pulleys, baseplates, guards, safety covers etc.
• Assemble couplings and check nun-out/alignment with dial gauge
• Check gear backlash and end play
• Assemble gearbox to drawing
• Raise any deviation from standard to supervisor
• Install pipe work
• heating of bearings, pressing with hydraulic jack etc.
• Monitoring and controlling of station production throughout

FINISHING AND TESTING:

• Perform unit completion for the panting, plugging and lubrication of gearboxes
• Perform and complete test and inspection procedures
• Control of quality documentation
• Ensure any specific quality inspections is communicated to relevant learn
• Set-up of test bench and measurement equipment
• Perform QC checks during the assembly process
• Ensure tasks performed to Bonfiglioli standards
• Meeting delivery commitments

MACHINERY AND EQUIPMENT

• Control of general tooling issued to production
• Control of and safeguarding of special tooling
• Maintenance of machinery (HD Assembly equipment)
• Servicing of machinery in terms of Statutory, manufacturers requirements and as per the maintenance schedule/matrix

PREMISES

• Maintain a clean, neat and safe working environment by performing housekeeping and other
• Adhering to company policies and procedures

STATUTORY REQUIREMENTS:

• Implementation of procedures for compliance with the applicable Safety & Occupational Acts
• Maintaining Safety& Occupational records

QUALITY CONTROL

• Implementation of quality control procedures at all levels of the operation to a recognized specification
• Maintenance of quality control procedures and related documentation including non-conformance
• Ensure traceability and risk mitigation
• Attend quality meeting as and when required

Desired Experience & Qualification

• Suitable academic qualification and where applicable technical qualification as defined
• Trade test (fitter and turner or equivalent)
• Certification as a Basic geared motor assembler

TECHNICAL REQUIREMENTS:

• Ability to read workshop orders, BOMs & assembly instructions
• Ability to identify components with component descriptions and verify by measurement processes
• An understanding of the catalogue in terms of product descriptions and configuration.
• A knowledge of the proper use of all tooling including air tools, pneumatic Screwdrivers & torque wrenches
• Ability to use measurement equipment including dial gauge, verniers & micrometers
• Ability to use electrical measurement equipment including multi meters, tachometers, motor testing equipment and test boards.
• Ability to fault find and rectify problems such as gear knocks & pressure leaks
• Ability to configure and assemble bevel helical gear sets and input bearing assemblies
• Ability to assemble back stop bearings and anti-run back devices
• Ability to use external oil fill & pressure machinery
• A detailed knowledge of quality steps and procedures application to the respective assembly process
• An in-depth knowledge of mounting configurations and its impact on gearbox lubrication.

Senior Geared Motor Assembler position available in Gauteng, Johannesburg. This job position was posted by Assign Services (Pty) Ltd. The job has been posted as a premium ad on 2024-11-24 at 13:11:17 in the Automotive category

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