South Africa: Coal Wash Plant Manager posted by Ikwezi Mining (Pty) Ltd

• Oversee day-to-day operations of the wash plant, including coal crushing, screening, washing, and product stockpiling.
• Ensure maximum plant availability, throughput, and recovery while minimizing downtime.
• Monitor plant performance, troubleshoot issues, and implement corrective actions.
• Manage coal quality to meet customer specifications and contractual requirements.

Maintenance & Asset Care

• Implement and oversee preventative maintenance programs to ensure reliability of plant equipment.
• Coordinate planned shutdowns and emergency repairs with the engineering and maintenance teams.
• Ensure equipment is operated within design parameters and recommend upgrades where necessary.

Safety, Health, Environment & Compliance

• Ensure compliance with Mine Health and Safety Act, environmental regulations, and site-specific safety policies.
• Lead safety initiatives, risk assessments, and incident investigations within the plant area.
• Drive a safety-first culture and enforce zero-harm practices.

People Leadership

• Manage and develop a team of plant supervisors, operators, and support staff.
• Provide training, mentorship, and performance feedback to build technical and operational skills.
• Foster teamwork, accountability, and continuous improvement.

Production & Reporting

• Develop and deliver daily, weekly, and monthly production reports against targets.
• Monitor coal qualities, yields, and product blends.
• Work closely with mining, logistics, and sales teams to ensure smooth supply chain integration.
• Control operational budgets, consumables, and cost efficiencies.

Minimum Requirements:

• Bachelor’s Degree / National Diploma in Metallurgy, Chemical Engineering, Mineral Processing, or Mechanical Engineering
• At least 8–10 years’ experience in coal processing or mineral beneficiation, with 5+ years in a managerial or supervisory role.
• Strong knowledge of coal washing processes, dense medium separation, and related equipment.
• Proven track record in plant optimization, cost control, and operational excellence.
• Familiarity with SHEQ standards and mining legislation.

 
Key Skills and Competencies:

• Strong leadership and decision-making skills.
• Excellent problem-solving and troubleshooting ability.
• Solid technical and process knowledge of coal beneficiation.
• Financial and budget management skills.
• Strong communication and stakeholder management.
• Ability to work under pressure in a production-driven environment.