Introduction

We are seeking a Stress Engineer to join our clients Airframe Systems team. In this role, you will play a critical part in analysing and evaluating the structural integrity of aircraft components using both analytical methods and finite element modelling (FEM) tools. The successful candidate will work closely with senior engineers to plan and define structural testing activities, ensuring that designs meet safety, reliability, and compliance standards.

Duties & Responsibilities

Structural Analysis

• Analyse load paths to ensure structurally efficient and reliable designs of primary and secondary aircraft structures

• Perform stress analysis and component sizing using both hand calculations and FEM tools

• Conduct vibration analysis to identify resonance and mitigate risks of structural failure

Material Analysis & Selection

• Evaluate aerospace materials (metals and composites) against design requirements

• Assess the effect of loading conditions on material performance

• Research emerging technologies and propose innovative solutions for improved material application

Test & Validation

• Support senior engineers in defining structural test requirements (static, vibration, and material property evaluations)

• Validate analytical models against test data, refining models as required

Design Support

• Collaborate with design engineers to optimise structural performance and reduce weight while ensuring safety margins

• Review CAD designs, recommending modifications for manufacturability and stress considerations

Documentation & Reporting

• Prepare detailed stress reports and technical presentations for senior engineers and stakeholders

• Document assumptions, calculations, and methodologies clearly and accurately

Compliance & Standards

• Ensure structural designs comply with relevant aerospace standards, military specifications, and regulatory requirements

• Maintain up-to-date knowledge of applicable aerospace and defence certification processes

Problem-Solving & Innovation

• Identify and resolve complex structural and material challenges

• Implement design improvements informed by testing, field performance, and lessons learned

• Research and integrate new materials, tools, and design approaches to enhance performance and reduce cost

Desired Experience and Qualifications

• Bachelors degree in Mechanical or Aeronautical Engineering (required)

• Minimum of 3 years experience in stress or structural engineering within aerospace or a related field

• Proficiency with Microsoft Office Suite and commercial FEM/FEA tools

• Strong knowledge of load paths, structural behaviour, and aerospace materials under varied conditions

• Familiarity with aerospace certification processes

Soft Skills:

• Excellent analytical and problem-solving skills

• Strong attention to detail and accuracy in work

• Effective communication and teamwork abilities

• Proactive mindset with a commitment to continuous improvement and innovation