South Africa: Senior Setter posted by Greys Recruitment

Location:

Cape Town, Western Cape

Requirements:

Qualifications:

• Grade 12 (Matric)
• Red Seal Toolmaker – Essential

Experience:

• 20+ years’ experience in toolmaking or precision machining (strong hands-on background essential)
• Experience in a high-volume precision mechanical engineering environment
• Proven experience in machine setting, troubleshooting, and production problem solving
• Experience working on older mechanical gear cutting machines with strong understanding of machine behaviour under load
• Competent in milling machines, presses, pneumatic tooling, and hydraulic tools
• Programming knowledge (where applicable) with strong machine setup capability
• Ability to work independently with minimal supervision and deliver consistent, repeatable output
• Ability to interpret technical manuals and adopt new systems and methods

Key Responsibilities:

Production Setup & Machine Operation

• Collect and verify component layouts and production documentation
• Set up and troubleshoot specialised gear cutting machinery and second operations equipment
• Ensure first-off approval before batch production
• Minimise setup scrap and ensure proper segregation
• Achieve stable production aligned to engineering cycle time and capability targets

Tooling, Equipment & Maintenance

• Manufacture, assemble, and maintain single-function tooling, press tools, milling fixtures, pneumatic tooling, and custom-built tooling
• Maintain and adjust older mechanical equipment, applying strong mechanical diagnostic skills
• Perform root cause analysis and corrective adjustments to stabilise process capability
• Conduct basic maintenance and escalate major breakdowns appropriately
• Ensure proper labelling, storage, and control of tools and Gear Hob sets

Quality Control & Gauging

• Collect gauges as per IMDS requirements and verify calibration status
• Read and interpret technical drawings, manuals, and machine documentation
• Submit first-off samples for inspection and act on quality feedback
• Identify trends in out-of-spec components and implement remedial actions
• Maintain high accuracy and consistent attention to detail throughout production runs

Safety, Housekeeping & Continuous Improvement

• Uphold safe working practices and maintain hazard-free work areas
• Maintain high 5S housekeeping standards
• Support continuous improvement in tooling, setups, changeovers, and workflow
• Contribute to standardisation and process optimisation
• Train and support operators, including structured knowledge transfer and IMDS checks

Communication & Collaboration

• Communicate proactively with the Team Leader and operators regarding production status and challenges
• Provide clear updates on setups, deviations, and corrective actions
• Support teamwork across production and engineering departments

How to apply:

1. Follow the link to our jobseeker’s page – .za
2. Search for the job title.
3. Click apply to submit your CV.