Durban: Tool and Die Maker

Purpose of the Job Tool and Die Makers are precision metalworking artisans responsible for crafting, repairing, maintaining, improving, and modifying tools and metal forms used in stamping and forging operations. The role involves analysing design specifications, shaping and assembling metal components, and testing completed tools to ensure accurate dimensions and efficient production. This includes work on custom-made, prototype, and special tools, dies, jigs, fixtures, gauges, and fittings, using various metals and alloys to support uninterrupted manufacturing operations. Qualifications & Experience Matric (Grade 12) N4 Mechanical (preferably including Strength & Materials, Mechanical Trade Theory, and Mathematics) Trade Test: Tool and Die Maker Minimum 3–5 years’ relevant experience as a Tool and Die Maker Technical Pre-Requisites In-depth knowledge of metalwork, including welding processes Strong ability to visualise structural components Ability to identify root causes of die defects and act swiftly Proven capability to translate concepts into precision-crafted metal forms In-depth knowledge of machine tools and their applications Ability to read and interpret blueprints, CAD drawings, and design schematics Extensive experience with drills, milling machines, grinders, and lathes Experience with quality control processes Ability to lift heavy objects and operate large machinery Sound understanding of manufacturing processes Awareness of cost control and financial impact Compliance with health, safety, and environmental policies Competency Requirements High attention to detail Practical, hands-on problem-solving approach Strong interpersonal and communication skills Ability to maintain effective working relationships with internal departments and external suppliers Analytical thinking skills Adaptable, flexible, and positive attitude Team-oriented mindset Continuous improvement focus Results-driven and deadline-focused Strong learning agility Key Duties and Responsibilities Design and manufacture jigs and templates as production aids Visualise and calculate metal shapes and tolerances Read and interpret blueprints, CAD drawings, schematics, and models Prepare templates, sketches, and determine work processes Compute dimensions, tolerances, and set up machine tools Position, secure, measure, and machine metal or castings Measure and mark metal for machining Set up, operate, and maintain machine tools including milling, drilling, grinding, boring, and shaping equipment Verify components using precision measuring instruments such as verniers, callipers, micrometres, CMMs, and electronic devices Cut, shape, fit, assemble, and disassemble tooling components using hand tools Perform filing, grinding, and shimming to ensure smooth finishes Assemble and fit press tooling Conduct routine die maintenance, refurbishment, and improvements Attend to breakdowns, identify faults, and resolve press issues with minimal downtime Conduct try-outs for new and modified press dies Inspect finished tools and dies for defects, smoothness, and contour accuracy Identify spare part requirements Record and document work activities as required Participate actively in continuous improvement initiatives Work within tooling cost and budget parameters Report equipment faults, breakdowns, and safety concerns to management Always ensure compliance with quality standards Maintain strict adherence to safety standards and wear required PPE