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Durban: Senior Crash CAE Engineer — BiW Simulation & Dataset Lead

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Job Description

About the Role

We are seeking a senior-level Crash CAE Engineer to lead the development and validation of parametric BiW crash simulations, as well as generate high-quality synthetic datasets for machine learning surrogate models. The ideal candidate will own the simulation strategy, validate FE models against known test data, and set the quality bar for our large dataset.

Key Responsibilities

  • Own FE model development and validation strategy for parametric BiW crash simulations
  • Lead conversion and adaptation of existing LS-DYNA models (CCSA Camry-class vehicles) into OpenRadioss-compatible decks via ANSA
  • Define simulation protocols across multiple load cases: frontal rigid wall, MPDB, small overlap oblique, side pole, and roof crush
  • Establish spot weld and structural connection modeling standards across the full BiW assembly (pattern, failure criteria, element formulation)
  • Ensure energy balance, mass scaling, and hourglassing are within acceptable bounds across every run
  • Build or supervise automated META post-processing pipelines to extract structured, ML-ready outputs
  • Act as technical bridge between the simulation team and the ML engineering team

Requirements

  • Deep expertise in vehicle crash CAE, structural impact, or explicit dynamics simulation
  • Deep expertise in LS-DYNA and/or OpenRadioss / AltairRadioss — fluent in at least one, willing to bridge both
  • Expert-level ANSA pre-processing: connections, mesh morphing, load case setup, model validation
  • Expert-level META post-processing: automated results extraction, force-displacement curves, intrusion measurements
  • Proven track record validating FE models against physical crash test data
  • Deep understanding of vehicle crash physics: crush zone behavior, load path management, energy absorption, occupant cell integrity
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Qualifications

  • Formal education/certifications (Bachelor’s, LLB, Matric, etc.) not specified in original description.

How to Apply

Click the green “Go Apply” button below to apply directly online with the employer.

About Engineering Jobs in eThekwini

Engineering positions are a vital part of the eThekwini job market, particularly in industries such as infrastructure development, manufacturing, and technology. The demand for skilled engineers is high due to the growth of these sectors, which has created numerous job opportunities for those with expertise in engineering disciplines.

Typically, salaries for engineers in eThekwini vary widely depending on factors such as level of experience, company size, and industry sector. Generally, entry-level positions may start at around R600 000 – R800 000 per annum, while senior roles can command salaries ranging from R1.2 million to over R2 million per year. However, it is essential to note that these are broad estimates, and actual salaries can vary significantly depending on individual circumstances.

Common skills required for engineering positions in eThekwini include proficiency in CAD design software, experience with construction management tools, knowledge of mechanical systems, and strong analytical and problem-solving abilities. Additionally, many employers place a high value on employees who possess good communication and teamwork skills, as well as the ability to work effectively in fast-paced environments.

Many engineering roles are found in various industry sectors, including the financial services sector, technology industry, manufacturing sector, and infrastructure development projects. These roles often involve working on innovative solutions, collaborating with cross-functional teams, and applying technical expertise to drive business growth and efficiency.

For those interested in pursuing a career in engineering, there are numerous opportunities for professional development and advancement. Many engineers progress into senior roles or take on leadership positions within their organisations, while others choose to pursue further education and training in specialized fields such as research and development or project management. With the right combination of skills, experience, and industry knowledge, engineers can enjoy a fulfilling and rewarding career in eThekwini.

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This information provides general career guidance. Actual salaries and requirements vary by employer.



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